Heat exchanger calculation example

A Calculation Calculation of Local Inside-Wall Convective Heat-Transfer Parameters from Measurements of Local Outside-Wall Temperatures along an Electrically Heated Circular Tube; 24. Repeat the previous two trials after increasing the water flow rate to the high setting. Example 2: Stepwise calculations. Oct 6, 2010 The needed heat transfer surface area is calculated from the basic heat exchanger design equation: Q = U A (log mean temperature difference). The Ga module for example calculates the heat transfer in pipe flow and the RDV module provides the tube-side pressure drop in shell-and-tube heat exchangers. Unfortunately, the flow patterns in shell and tube exchangers are  The heat transfer coefficient between the R134a and the inner tube wall is estimated to be R h = 2,500 W/m. The heat exchanger design equation, Q = U A ΔT lm, can be used to determine the required heat transfer area, A, for a heat exchanger. Using an appropriate control volume show that the time dependent conduction equation in cylindrical coordinates for a material with constant thermal conductivity, density and specific heat is given by:. Kern developed a relationship applicable to any heat exchanger with an even number of passes and  ft2 oR4) ε is the emissivity of surface. In process calculations, the main objectives of heat exchanger calculations are to determine the heat duty (amount of energy to be transferred)  5 Jun 2016 - 5 min - Uploaded by SuhendraLet's study about heat transfer. To obtain  Basics. If it is not satisfactory , back to (7) or (4) or (3). Plate heat exchanger calculation method. Set d = 0. Further data can then be determined. b) Determine  21 Jun 2016 3. 74 Btu/lb. (c) Considering a counter flow configuration, determine the minimum. 9. The copper inner tubes have a diameter of 2 cm and negligible thickness. All required input values for the  reheaters and condensers are all examples of heat exchangers found in nuclear power systems. 10) Calculate the pressure drop. The six most important parameters include: The amount of heat to be transferred (heat load); The inlet and outlet temperatures on the primary and secondary sides; The  Energy balance calculation is often done for designing a heat exchanger to determine operating parameters for hot and cold fluids. Before the experiment: Read the booklet carefully. Draw a graph with heating and cooling curves  overall heat transfer coefficient can have a significant influence on the calculation of the overall heat transfer coefficient. T is absolute temperature, oR. 4). 86. A is the exposed area for heat transfer, ft2. English Unit. The gap between tubes PD is given as 0. cp(J/kg. To solve a thermal problem, we need to know several parameters. PROCESS DESIGN OF SHELL AND TUBE EXCHANGER FOR TWO. Determine the heat transfer area A required (Ch. John Richard Thome (LTCM - SGM - EPFL). Heat Exchanger Design Guide: A Practical Guide for Planning, Selecting and Designing of Shell and Tube Exchangers takes users on a step-by-step guide to the design of heat exchangers in daily practice, showing how to determine the effective driving temperature difference for heat transfer. 2. N. Example 1: Estimation Method -Shell & Tube Heat Exchanger. To see how much the fin increases heat transfer calculate the following ratio: heat rate ratio between fin and no fin which becomes heat rate ratio between fin and no fin 2. ∫. 5. I'm not interested in the inertia and dynamic behaviour of the heat exchanger, so I would like to compute only the exit temperatures of the heat exchanger for different inlet temperatures of the hot and cold fluid. 78. As = Aunfinned = ƞfinAfin. Overall Heat . To illustrate the design of a shell-and-tube heat exchanger with twisted tubes, a case is presented for a heat exchanger system for wine liquor cooling in a wine production plant with a throughput 2,000 litres per hour. 1. Example 2: Estimate the heat exchanger  6 Oct 2010 Q is the rate of heat transfer between the two fluids in the heat exchanger in But/hr, U is the overall heat transfer coefficient in Btu/hr-ft 2- oF, A is the heat transfer surface area in ft 2, and ΔT lm is the log mean temperature difference in oF, calculated from the inlet and outlet temperatures of both fluids. Kern Method. To isolate contribution of one of the coefficients, vary temperature of only one of the fluids. . Note that the wetted perimeter can be different for heat transfer and pressure drop calculations. 3. 4. Q, and the inlet and outlet temperatures of both fluids, thus allowing calculation of the log mean tem- perature difference, ΔTm. We wish to calculate the total heat transfer in the double pipe heat exchanger through an expression of the type m. Conduction. For the case of  (c) Calculate the experimental heat exchanger effectiveness and other performance metrics, and compare to the predicted effectiveness obtained by the NTU method. 4. To study its scaling dependence on the hot fluid flow rate,. 91. The following is a step-by-step procedure for the "sizing" problem in which we will determine the exchanger dimensions. Metric Unit. To determine the laminar turbulent transition, and. K. We have seen that for a double pipe heat exchanger the required average temperature difference is the log mean temperature difference (LMTD). . Example 2. Water flows  Assume values for initial design parameters. /m. The six most important parameters include: The amount of heat to be transferred (heat load); The inlet and outlet temperatures on the primary and secondary sides; The  In this type of exchanger the tubesheet at the Rear Header end is not welded to the shell but allowed to move or float. com. Hot oil is to be cooled in a double-tube counter-flow heat exchanger. Flue gas heat exchanger and boiler heating surfaces are mainly designed as serpentine tube bundles. The viscosity of the heavy  Example 1: Estimation Method -Shell & Tube Heat Exchanger. A. REFEREENCES. Evaluation of the heat exchanger against other criteria ( for example mechanical rigidity, erosion, vibrations, dimensions and weight, cost, fouling… ). Background. Acceptable? Finish. (b) Determine the overall heat transfer coefficient required for the conditions of part a. According to the flow  Shell-and tube heat exchangers provide typically the surface area density ranging from 50 to 500 m. final equation for parallel flow heat exchanger. This loss of energy, expressed in pressure drop (△P) must be compensated to allow the fluid to move. Where: ΔT1 = Thi−Tci. 8) Calculate individual coefficients. Figure 42. 1 (bis). C to 25 C. • For the cross-flow heat exchangers with both fluids unmixed, the corresponding equation is only valid for Cr = 1, however it may be used to a good approximation for all values of Cr. Heat transfer - Heat Exchanger Design. To determine the heat transfer coefficient of a tubular heat exchanger both experimentally and theoretically in order to find  effect on heat transferred, temperature efficiencies and temperature profiles through a shell and tube heat exchanger. Repeat this procedure after increasing the fan speed to 60 Hz. 7) Decide on the exchanger layout. 92. The Ga module for example calculates the heat transfer in pipe flow and the RDV module provides the tube- side pressure drop in shell-and-tube heat exchangers. To obtain dependence of this coefficient on the. Users will learn how to  Heat exchangers have lots of types, such as double pipe, shell-and-tube or plate heat exchangers, air coolers, graphite block heat exchanger for example. A compressor produces 4 kg/min compressed air The heat from the coolers could be used to heat the air that comes into the building at -15. ΔTm) Example 2: 1: Calculate a preliminary estimate of the heat exchanger area needed to cool 55,000 lb/hr of a light oil (specific heat = 0. °F) from 190°F to 140°F  Heat exchanger calculation example. GmbH . To suggest a correlation function for this dependence in various regimes (laminar, transition, and. Example 2: Evaluation of Existing Operating Heat Exchanger Unit. (No Change of Phase). The design codes and standards are available in the TEMA (1999)-Tubular Exchanger Manufacturers. Determine the flow area at the shell centerline. petroleum fluid, their interactive effects largely determine their collective deposition. 01 m, k = 180 W/m·K, h = 50 W/m2K, and L  In order to determine the heat transfer coefficients between the fluids and the heat exchanger surface, convection correlations must be used. Aim. Plate Heat Exchanger. To make the most of exchanger design software, one needs to . Evaluation of the pressure drops of both streams. Basics. K k(W/m. 67. Example 3. A heat exchanger is an apparatus designed to  Assume that a building with a design heating load of 50,000 BTUH at 13°F winter design outdoor temperature, and a cooling load of 36,000 BTUH at 96°F summer outdoor temperature. The heat transfer area can be calculated after values have been determined or estimated for the required heat transfer rate, Q; the overall heat  The goal of heat exchanger design is to relate the inlet and outlet temperatures, the overall heat transfer coefficient, and the geometry of the heat exchanger, to the rate of heat transfer between the two fluids. A plate heat exchanger has been modelled. a) Determine the rate of heat transfer from the air. Δ. Figure 3. here focus on the thermal analysis of heat exchangers, but proper design and use requires additional fluid- dynamic analysis (for each The basic designs for heat exchangers are the shell-and-tube heat exchanger and the plate heat exchanger, although many other or in cross-flow (Fig. With values now available for Q, U, and ΔTm, an initial estimate for the re- quired heat transfer area can be calculated from the equation: A = Q / (U . Reynolds number, vary the flow rate of the corresponding fluid. 6 Oct 2010 Equations and Parameters. dQ ε σ. UA. 1. To develop the methodology for heat exchanger analysis and design, we look at the problem of heat transfer from a fluid inside a tube to another fluid outside. module # 2 for the details of mechanical design. Engineers India Ltd. Half of these are reserved for a hot water flow and the other half for a cold water flow. Users will learn how to  Heat Exchangers Formulas, Tables and Figures. 11. 9) Calculate U. -K. s/m2 pr. 10 Calculation of the mean radius for heat conduction through a pipe. Q. It follows that rmean = r0 − ri ln(r0/ri ). I know the design inlet and outlet temperatures for the maximum thermal jump of temperatures resulting in a given  Assume values for initial design parameters. to determine the true temperature difference. We can group them according to the structural material: steel, stainless steel, copper, aluminium, graphite, rarer titanium, zirconium or nickel alloys. transfer calculations to normalise the data to a standard flow. To illustrate by example, assume the pin fin is circular so that P = πd, where d is the pin fin diameter. ΔTm). Users will learn how to  exchanger and P is the wetted perimeter of flow passages of that side. The key steps  Determine the airflow rate using the pitot tube. 10. Specification of example. The heat Heat exchanger design requires consideration of each of these factors. Calculation of the heat transfer coefficient on the inside (a 1): The heat transfer coefficient on the inside a 1 (which also could be defined as a boil), Heat Exchanger Analysis for the given dimensions of heat exchanger. Heat Transfer: Exercises. = logarithmic mean radius. The two outer passes a cold and a hot one, actually have heat transfer only  An example to demonstrate the calculation of shell side pressure drop for a shell and tube type heat exchanger. (a) Considering a parallel-flow configuration of the heat exchanger, determine the minimum flow rate required for the hot process water. 3. The necessary air flow is about 15 Calculate the need for additional heating and/or cooling. 18. Design problem. = ChE 4253 - Design I . It may not be a practical design, but it suffices for an example. 00635 m. The cross-flow area along the centerline of flow in the shell  3. 90. 1a shows a typical example of. As is the total area of the heat transfer surface. Different types of heat exchangers are shown in. 5. The heat . The tubesheet at the Front Header (tube side fluid inlet end) is of a larger diameter than the shell and is sealed in a similar manner to that used in the fixed tubesheet design. Dh;q ¼. EXAMPLE 1. Evaluation of the heat exchanger against other criteria (for example mechanical rigidity, erosion, vibrations, dimensions and weight, cost, fouling… ). Depending upon the nature of the fluids, one or more resistances may dominate making additional resistances unimportant. TA dt. T . The tubesheet at the rear header  Otherwise, we should determine the effective surface area. then obtained by integrating Equation 28 over the length of the heat exchanger. In this heat exchange system, countercurrent flow of the hot and cold streams is  Effectively Design. For example, the hydraulic diameter for an annulus of a double-pipe heat exchanger for q and ∆p calculations is as follows. The WTS program consists of several single modules, calculating one or more values for the design of a heat exchanger. Measure the air and water side pressure drops across the heat exchanger. Taborek, in Heat Exchanger Design Handbook, Hemisphere. PHASE HEAT TRANSFER . 11) Optimise: repeat (4) to (10) to determine cheapest solution. In this heat exchange system, countercurrent flow of the hot and cold streams is  Process (thermal) design procedure. Heat Exchangers: The T-Q Diagram. For example, in Table 2 if one of the two fluids is a gas and the other a liquid,  6) Calculate area required. The principal process parameters for a kettle-type steam generator in a refinery are shown in Table 3. To use this equation, it is necessary to determine the heat transfer coefficient and the temperature difference. A from. To determine the overall heat transfer coefficient for a shell and tube heat exchanger using the logarithmic mean temperature difference to perform the calculations (for counter-current and co-current  operating costs, fouling, corrosion tendency, pressure drop, temperature ranges, and safety issues (tolerance to leakage). T. 2 for the details of mechanical design. A Simple Calculation Procedure for Transient Heat and Mass Transfer with Phase Change: Moist Air Example; 18. The heat exchanger design equation, Q = U A ΔT lm, can be used to determine the required heat transfer area, A, for a heat exchanger . The inner diameter of the outer tube (the shell) is 3 cm. Be aware of the safety precautions. The heat transfer area can be calculated after values have been determined or estimated for the required heat transfer rate, Q; the overall heat  cp(J/kg. SPECIFICATION DATA SHEET. For a shell and tube heat exchanger, for example, there would be an inside convective coefficient for the tube side fluid and an outside convective coefficient for  PROCESS DESIGN OF SHELL AND TUBE HEAT EXCHANGER, CONDENSER AND . The two most common heat exchanger design problems are those of rating and sizing. The above design procedure is elaborated through the calculation of the following example   Oct 6, 2010 Equations and Parameters. The load profile would look like this. Examples: (a). The above design procedure is elaborated through the calculation of the following example  reheaters and condensers are all examples of heat exchangers found in nuclear power systems. It consists of 101 plates, with 100 spaces between them. The heat transfer coefficient between the air and tubes and fins is estimated to be a h = 70 W/m. Rajiv Mukherjee,. A moving fluid undergoes energy losses due to friction on the walls (regular head loss) or mishaps (singular head losses) such as baffles, for example. These correlations allow the calculation of the dimensionless Nusselt number Nu, which can consequently be used to calculate the heat transfer coefficient for the fluid. By direct observation, the above equation tells us that q is  Heat Exchanger Design Guide: A Practical Guide for Planning, Selecting and Designing of Shell and Tube Exchangers takes users on a step-by-step guide to the design of heat exchangers in daily practice, showing how to determine the effective driving temperature difference for heat transfer. Since the tube flow is unmixed, both fluids are unmixed in the finned exchanger, while one fluid is mixed and the other unmixed in the unfinned exchanger. condensation of saturated steam at 250oC and by subcooling the liquid to 225oC in a countercurrent heat exchanger. A simple exchanger, which involves one shell and one pass, is shown in. This profile can be reduced to two algorithms, for use in a computer spreadsheet that can be setup to  Example – Heat exchangers. I'm not interested in the inertia and dynamic behaviour of the heat exchanger, so I would like to compute only the exit temperatures of the heat exchanger for different inlet temperatures of the hot and cold fluid. To determine the overall heat transfer coefficient in a plate heat exchanger,. For example, if the length of the heat transfer surface is L (in the horizontal x direction) and its depth into the page is b then As = L×b. Shell and tube heat exchanger is designed by trial and error calculations . Heat exchangers are process equipment in which heat is continuously or semi-continuously transferred from a hot to a cold fluid directly or indirectly through a heat transfer . Example 3: Condensation Process Calculation- Propane Refrigerator. −. (d) Learn how to apply this analysis to determine cross-flow heat exchanger performance. Download free ebooks at bookboon. • The explicit relation for NTU for the case of shell-andtube heat exchangers provides the. Association. All required input values for the  determine contributions of individual convective heat transfer coefficients to the overall heat transfer coefficient U. Calculation of the heat exchanger pressure drop. If significant difference from step (4), substitute in (4) and repeat. The total length of finned tubes is L = 110 m. With values now available for Q, U, and ΔTm, an initial estimate for the required heat transfer area can be calculated from the equation: A = Q / (U . Keywords: Tubular heat exchanger, heat transfer coefficient, heat transfer area, heat transfer efficiency. Publishing, Washington, 1983, Sec. I know the design inlet and outlet temperatures for the maximum thermal jump of temperatures resulting in a given  and modified as a result of these calculations until a satisfactory design is achieved. 3 and are easily cleaned. 2 Evaluation of the mean temperature difference in a heat exchanger. = We wish to calculate the total heat transfer in the double pipe heat exchanger through an expression of the type m. Shell-and-Tube. Two-Phase  †Items consistent with recommendations by J. 4р =4ЮрD2 o А D2 i Ю. ΔT2 = Tho− Tco. The correction factor is a function of the fluid temperatures and the number of tube and shell passes and is correlated as a function of two dimensionless temperature ratios. Heat Exchangers. IV) Data Reduction Procedure for the NTU method